KEMPPI’S Robotics Solutions
Kemppi is the pioneering company within the welding industry. Kemppi believes that everything that can be connected will be connected. It develops solutions that make the customers win business. Kemppi has supplied welding power for robotized automation for more than 25 years with the Pro-MIG and th Kemparc Series, and recent investment in this area to make the process more artificially intelligent has resulted in significant portfolio development.
With the latest introduction in the product line of welding, the KEMPPI A7 is a state-of-the-art solution for robotic arc welding, ideal for integration with any robot brand. It is a complete, perfectly balanced process package that includes a new welding gun, new wire feeder design, and the latest cooling unit and the IOT 4.0 enabled artificially intelligent power source.
KEMPPI’s introduction of A7 in India is only 1 year old, yet it has gained significant popularity among the Robotic Welding Industry. The company has been collaborating with all the major Industrial robotic arm manufacturers and exploring all the functionalities of A7. The new features have added a whole new possibility for ease of communication and smooth operation in the Robotic Welding- easy system Control through the WEB Browser, the new dual motor Wire Feeder.
Through the Arc seam tracking from the machine itself, Inbuilt Sensors and more Feedback gives huge advantage for process welding and the robot communications, KEMPPI India has opened the Kemppi Robotic Application Centre, Pune on April 2018, and has accomplished a fantastic growth in the Robotic power source sales and even project sales where KEMPPI has been the only contact point for the customers and the full setups have been provided.
“We have been providing live demos, automation solutions and critical welding trials in our Robotic Demo Centre. Different kinds of metals like mild steel, cold rolled steel, stainless steel, aluminum and copper have been successfully welded in our demo center, says the company.
The development of welding equipment is just one side of the subject the other side is software, which can be used to further increase the productivity of welding by a significant degree. In the artificially intelligent A7 all Wise software products can be used which takes down the possibility of welding errors by the machine itself.
The Wise solution product family has been developed over several years with significant industrial partners. In that way, it is possible to precisely refine the Wise™ welding processes to make them correspond to the practical requirements of a production environment.
The Wise functions come very useful for Robotic application for uneven joint welding with welding speed going to nearly 1500mm/min, long stick out for difficulty in reaching,thin sheet automotive part welding where the base plate requires the lowest heat input possible and faster travel speed, and root welding on MIG with constant penetration levels even with 3-4mm gaps, positional welding with 1G to overhead, and more we can think about.
In this tough time with the automotive market giving lesser outputs, KEMPPI sales and enquires have never gone down. The company has been taking up Project Sales where the end customer has a single point contact of KEMPPI and it provides them the full Robotic solution starting from the process flow, design, robotic arm and the best suitable Power Source. Its current portfolio consists of the MIG Power Sources- A3 400 the very basic but powerful 400Amps Power Sources, The Kemparc SYN 500 and Pulse 350/450 Series and the latest IOT 4.0 A7 350/450 Power Source.
